Adsorbents

Durasorb® LNG MAX

Simplified pre-treatment line-up and increased feed gas flexibility

Adsorbents

Durasorb® LNG MAX

Innovative, step-change technology with dual-purpose performance: removal of heavy hydrocarbons and water to cryogenic specifications in a single unit.

This new technology provides a simplified pre-treatment line-up and increases feed gas flexibility. Proprietary adsorbents ensure the removal of trace hydrocarbons, including BTX, which can cause freezing in the coldbox and unplanned plant shutdowns. Durasorb® LNG MAX ensures reliable plant operations and continuous LNG production.

Dr. 
Margaret Greene
Global Segment Manager, Gas Purification

Why BASF?

BASFNatural Gas Treatment experts, positioned around the world, work closely with the customer to provide a tailored solution for the most challenging cases, including heavy gas feeds, gas feeds that contain light mercaptans, and light gas feeds that contain trace heavy hydrocarbons and BTX. Our global network of experts respond quickly to customer inquiries and provide unmatched technical support through the lifetime of the unit.

In 2020, BASF worked closely with Shell to qualify Durasorb® LNG MAX technology. Watch the video to learn more about the technology, the qualification process, and the collaboration.

Technology

Leveraging decades of experience designing TSA units for the treatment of natural gas, BASF has developed a multi-layer bed that is resistant to liquid hydrocarbon and water carryover and removes trace heavy hydrocarbons, BTX, and water to cryogenic specifications. With an extensive portfolio of adsorbents at their fingertips, technical experts design the bed to address challenging gas feeds and model all aspects of the adsorption unit to ensure continuous operation for more than 4 years. The newly developed product, Durasorb® BTX, has 30% greater capacity for benzene, toluene, and xylenes compared to other commercially available materials.

Using proprietary modeling tools, BASF technical experts provide unit simulations, including dynamic adsorption and regeneration profiles. This level of detail allows the customer to fully optimize the plant around the adsorption unit, resulting in CapEx and OpEx savings.

Double your impact - Reduce your footprint with Durasorb® LNG MAX

This new technology combines hydrocarbon removal and dehydration into a single unit to provide natural gas that is ready for liquefaction.

 

With Durasorb® LNG MAX, your business benefits from:

Bed profile for the regeneration step of the TSA cycle
  • Unit designs and simulations from best-in-class modeling tools
  • Reduced risk of coldbox freezing and unplanned shutdowns
  • Increased profit from reliable operations and long life-time warranties
  • Increased operational flexibility and ease of adapting to changing feed
    gas conditions
  • Engineering and technical support for smooth project execution and optimized plant performance

Durasorb® LNG MAX is available as a drop-in retrofit solution or to reduce capital expenditure for a new project.

Adsorption bed profile for C7, C8, C9 and H2O

Support and Services

BASF supports its customers in the design and operation of temperature swing adsorption units for gas treatment plants. BASF technical experts provide process design, modeling, and basic engineering. In addition, BASF provides a range of technical services such as debottlenecking and process optimization, troubleshooting and revamps, analytics, and training. BASF tailored solutions address customer specific gas compositions, while considering the CapEx and OpEx priorities of our customers.

BASF delivers:

  • Unit Designs and Simulations
  • Engineering Services

  • Technical Services
  • Technology License

  • Process Warranty
  • Adsorbents

Product Data Sheets

Struggling to remove mercaptans and keep project costs in line? Time to consider Durasorb® LNG MAX!

Publications

Date

Results: 8

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2023-08-01

The solution to cold box freezing (LNG Industry Magazine, 2023)

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2022-05-01

Innovation in Dehydration (LNG Industry Magazine, 2022)

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2021-05-01

Coming out of the Ice Age (LNG Industry Magazine, 2021)

News

Date
BASF received the ExxonMobil technology qualification for its Durasorb™ Cryo-HRU technology following extensive discussions and technical evaluation.
Trade News | January 17, 2023

ExxonMobil awards BASF Durasorb™ Cryo-HRU with technology qualification for LNG pre-treatment

BASF received the ExxonMobil technology qualification for its Durasorb™ Cryo-HRU technology following extensive discussions and technical evaluation. Durasorb Cryo-HRU is an LNG pre-treatment technology that removes both heavy hydrocarbons (HHCs, including C8+ and BTEX) and water from natural gas prior to entering the liquefaction section of the plant.  Removal of HHCs and water in a single unit saves capital expenditure and operational costs and prevents freezing in the cold section of the plant. Cryo-HRU is suitable for new units and retrofits. By increasing efficiencies in the production process, Durasorb Cryo-HRU helps to decrease energy consumption and the CO2 footprint of LNG production.
Trade News | December 2, 2020

Shell qualifies BASF Durasorb™ Cryo-HRU technology for removal of heavy hydrocarbons and water from natural gas

Leveraging the extensive know-how and experience of BASF adsorption experts, Shell has qualified BASF Durasorb™ Cryo-HRU technology for deployment in Shell gas processing plants with lean feed gas streams. Use of Durasorb Cryo-HRU technology, in the pre-treatment section of an LNG production plant offers an effective solution for the removal of trace HHCs, BTEX (benzene, toluene, ethylbenzene, xylene), and water to cryogenic specifications in a single unit. HHCs and BTEX impurities are known to cause freezing in the coldbox resulting in plant downtime and are especially challenging due to the need to remove deeply even from lean feed gas streams. Durasorb Cryo-HRU effectively removes these impurities while also removing water to cryogenic specifications. Implementing Durasorb Cryo-HRU in the LNG pre-treatment section ensures reliable operation and provides operational flexibility to the plant. 

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