X3D® Technology

X3D® Technology

X3D®: Shaping tomorrow's catalysts with today's technology

With our new X3D® technology, BASF expands its experience in catalyst production into additive manufacturing: Based on 3D printing, catalysts produced with our X3D® technology combine proven active materials with a new shaping technology. The result is a high reactivity, a higher freedom of catalyst design and a lower pressure drop minimizing energy consumption.

    

Key Facts

  • Proven-track record in industrial plants since 2019
  • BASF's sulfonation plant in Italy
  • Versatile technology that can be applied to a wide range of catalytic materials
  • Possibility to customize catalysts to customers’ specific conditions and needs

X3D® - Unlock Cost Savings and Sustainability

X3D® is a breakthrough shaping technology which will help you cut down costs and boost your sustainability goals:

Benefits of the X3D® technology come from intrinsic properties such a lower bulk density, improved mechanical stability, a faster prototyping, novel and tailored shapes, a lower pressure drop and improved geometric surface area.

We have successfully operated commercial plants using X3D® catalysts for several years, achieving remarkable results. This technology is poised to shape the future for both green and traditional value chains with unparalleled efficiency and improved speed-to-market.

Jens Perregaard

Vice President Custom Catalysts & Innovation, BASF Process Catalysts

Customer Success Story – commercially proven technology

Sulfuric Acid: O4-115 X3D®

N2O abatement: O3-85 X3D®

Publication

BASF to build additional production capacity for X3D® catalyst shaping technology in Ludwigshafen
BASF announced today that it will invest in additional production capacity for its X3D® technology, a new additive manufacturing technology for catalysts based on 3D printing. The plant will produce catalysts on an industrial scale and is expected to be operational in 2026. 

Ready to take the next step? Unlock the potential of your projects with our expertise. Contact us to discuss how we can tailor X3D® catalysts to fit your needs.