X3D® Technology

X3D®: Shaping tomorrow's catalysts with today's technology

With our new X3D® technology, BASF expands its experience in catalyst production into additive manufacturing: Based on 3D printing, catalysts produced with our X3D® technology combine proven active materials with a new shaping technology. The result is a high reactivity, a higher freedom of catalyst design and a lower pressure drop minimizing energy consumption.

    

Key Facts

  • Proven-track record in industrial plants since 2019
  • BASF's sulfonation plant in Italy
  • Versatile technology that can be applied to a wide range of catalytic materials
  • Possibility to customize catalysts to customers’ specific conditions and needs

X3D® - Unlock Cost Savings and Sustainability

X3D® is a breakthrough shaping technology which will help you cut down costs and boost your sustainability goals:

Benefits of the X3D® technology come from intrinsic properties such a lower bulk density, improved mechanical stability, a faster prototyping, novel and tailored shapes, a lower pressure drop and improved geometric surface area.

We have successfully operated commercial plants using X3D® catalysts for several years, achieving remarkable results. This technology is poised to shape the future for both green and traditional value chains with unparalleled efficiency and improved speed-to-market.

Jens Perregaard

Vice President Custom Catalysts & Innovation, BASF Chemical Catalysts and Adsorbents

Customer Success Story – commercially proven technology

Sulfuric Acid: O4-115 X3D®

N2O abatement: O3-85 X3D®

Publication

BASF to build additional production capacity for X3D® catalyst shaping technology in Ludwigshafen
BASF announced today that it will invest in additional production capacity for its X3D® technology, a new additive manufacturing technology for catalysts based on 3D printing. The plant will produce catalysts on an industrial scale and is expected to be operational in 2026. 

BASF's X3D® Technology

X3D® is an additive manufacturing technology for catalyst production. Utilizing advanced 3D printing techniques, X3D® creates catalysts with optimized shapes that maximize performance, improve
efficiency, and reduce energy consumption. The technology enables tailor-made catalyst designs for various industrial applications.
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Ready to take the next step? Unlock the potential of your projects with our expertise. Contact us to discuss how we can tailor X3D® catalysts to fit your needs.